Industry News
Carbon Black Grinding Mill Solutions for Turkey's Tire and Rubber Industry
2026-01-24 09:32:03
We are Liming Heavy Industry, a manufacturer of various types of industrial crushers, such as Raymond Mill, Trapezoidal Mill, Vertical Mill, Ultrafine Mill, Ball Mill, etc.
Our mills can process the following minerals:
limestone, quicklime, kaolin, talc, barite, bentonite, calcium carbonate, dolomite, coal, gypsum, clay, carbon black, slag, cement raw materials, cement clinker, etc.
If you need a mill to process stone or minerals into powder, please feel free to contact me (WhatsApp: +86 153 3380 7511). Thank you.
Turkey stands as one of the most significant hubs for tire manufacturing and rubber processing in Europe and the Middle East. With major production facilities in Kocaeli, Sakarya, and Bursa, the demand for high-grade Carbon Black—the essential reinforcing filler—is immense. For Turkish manufacturers, achieving the correct particle size of Carbon Black is critical; it determines the tensile strength, abrasion resistance, and "rolling resistance" of the tires produced. To meet these rigorous specifications, Liming Heavy Industry recommends the MW Series Micro Powder Mill as the primary solution for ultra-fine processing.
When discussing the Carbon Black grinding mill price in Turkey, it is important to look beyond the initial invoice. The true value lies in the mill's ability to produce a high-surface-area product consistently while minimizing the high energy costs prevalent in the Turkish industrial sector.
The Power of the MW Micro Powder Mill for Carbon Black
Carbon Black is notoriously difficult to process due to its light weight, tendency to aggregate, and its extremely fine primary particle size. Traditional mills often struggle with "fluffing" or inconsistent fineness. Liming's MW Series Micro Powder Mill is specifically engineered for these challenges.
1. High Fineness and Precision
The MW mill can produce powder ranging from 300 mesh to 3000 mesh. In the rubber industry, the ability to reach the "ultra-fine" or "micro-powder" stage is what separates standard rubber from high-performance tire compounds. The multi-layer grinding ring design ensures that Carbon Black aggregates are thoroughly sheared and reduced.
2. Superior Airflow and Dust Collection
Carbon Black is one of the most difficult materials to contain. Any leakage can contaminate an entire factory. The MW Micro Powder Mill operates under a sophisticated negative pressure system combined with a high-efficiency pulse bag filter. This ensures a clean production environment in compliance with Turkish environmental regulations (Zero Waste policies).
3. Cost-Effective Wear Resistance
While Carbon Black itself is not highly abrasive, the continuous operation required by tire plants can wear down standard machinery. The MW mill uses high-density, wear-resistant materials for its rollers and rings, extending the maintenance cycle and lowering the long-term operational price for Turkish operators.
Comparative Analysis: MW Micro Powder Mill Performance
The following table illustrates why the MW series is the preferred choice for micro-fine applications compared to standard grinding solutions.
| Feature | Standard Raymond Mill | MW Micro Powder Mill |
|---|---|---|
| Final Product Fineness | 80 - 400 Mesh | 300 - 3000 Mesh |
| Grinding Layers | 1 Layer | 3 - 4 Layers (Increased contact) |
| Capacity (for D97=5μm) | N/A (Inefficient) | 500 - 8000 kg/h (Model dependent) |
| Lubrication | Manual/Grease | Automatic Thin-oil system |
| Best For | General Fillers | High-end Rubber/Tire Reinforcement |
Factors Influencing the Price in Turkey
For a Turkish investor, the price of a Carbon Black grinding plant is influenced by several regional factors:
System Configuration: A full turnkey line includes a crusher, elevator, storage hopper, vibrating feeder, MW mill, classifier, and pulse dust collector. Adding automated PLC packaging systems will increase the initial price but reduce labor costs.
Import Duties and Logistics: Liming has an optimized supply chain for the Turkish market, often shipping via the Port of Istanbul or Mersin, ensuring competitive freight costs.
Energy Efficiency: The MW mill is designed to produce more powder per kilowatt-hour than ball mills. Given Turkey's industrial electricity tariffs, the energy savings usually offset a higher machine price within the first two years.
_1767929649018.jpg)
Frequently Asked Questions (FAQ)
1. What is the maximum fineness the MW mill can achieve for Carbon Black?
The MW Micro Powder Mill can reach a fineness of up to 3000 mesh (approx. 5 microns). This is ideal for specialized rubber applications where a high surface area is required for chemical bonding.
2. Is the MW mill suitable for "Recovered Carbon Black" (rCB) from tire pyrolysis?
Yes. The MW mill is the leading choice for the growing rCB industry in Turkey. It effectively grinds the "char" from pyrolyzed tires into high-value micro-powder that can be reused in new tire production.
3. How does Liming handle the "stickiness" of some Carbon Black grades?
Our MW mills feature an optimized internal airflow and a specialized classifier design that prevents material buildup or clogging, which is a common issue with lighter, oilier Carbon Black grades.
_1767930568573.jpg)
4. Does Liming provide local installation in Turkey?
Yes. We have technical teams experienced in the Turkish industrial landscape who provide installation supervision, commissioning, and staff training on-site at your facility.
5. How do I get an exact price quote for my project in Turkey?
Price depends on your required output (tons per hour) and final fineness. By contacting our sales office, we provide a detailed quotation including the cost of the main unit, auxiliary equipment, and shipping to your specific location (e.g., Kocaeli or Izmir).
6. What are the typical maintenance requirements for the MW mill?
The primary maintenance involves checking the wear of the grinding rollers and rings. Thanks to our thin-oil lubrication system, the main bearing only requires infrequent checks, significantly reducing downtime compared to older grease-based mills.
7. Can I test my material before purchasing?
Absolutely. Liming offers material testing services. You can send a sample of your Carbon Black to our lab, and we will provide a full report on the output capacity and fineness achieved by the MW mill.
8. Are the electronic components compatible with Turkey's power grid?
Yes. All motors and control systems are configured for 380V/50Hz (or your specific industrial requirement) and use internationally recognized brands like Siemens or Schneider for easy local support.
